Showing posts with label woodworking. Show all posts
Showing posts with label woodworking. Show all posts

Monday, September 30, 2013

Fencing, Round Three

The summer is getting on, and before the snow starts flying I have more fence work to do. This time it's the long stretch between me and my neighbor. Like all the rest, it is in sad shape. Observe this lovely lean it has developed:


And yes, that's a broken-down triangle tower that is being used to help brace it. My neighbor provided some impetus to not let this job lapse into next year by pointing out that the fence is unlikely to withstand a broadside from a snowblower. Fair point.

In some ways this section is more straightforward than others I have done. This section has no gate, and the starting and ending points are not constrained by large immobile objects like the foundation of my house. Nope, it is just one eight-foot long section after another. Unfortunately, it's a whole bunch of sections, about 80 feet all told, which means a whole bunch of posts and trim work. Half of the fence is nice, manageable 4' tall spaced picket. The back sections, however, are 6' tall privacy, which are really heavy and unwieldy. All in all, a large (and expensive) job. The joy of home ownership!

Like a fool I decided to do the installation myself, as I did with the others. The reasoning for this is simple: the fencing system I am using - with metal channels supporting wood panels - is uncommon enough that no one around here works with it regularly, and I would rather not have this job be their proving ground. Plus the cost of installation (I could not actually ever get a firm quote - based on the unfamiliarity) was frightful.

If the job were left to just evenings after work and the occasional Saturday, it probably would never get finished. So I decided to make a concerted attack on it and see how far I could get. Last weekend I picked up most of the materials from my supplier. This week I took Friday off and got to work. As Brynna was heading off to school I was pulling out some rotting posts.

The locations of the new posts did not line up with the old posts, meaning that each hole was started from scratch. My progress was hampered several times when, 6-12" down, I would thump into roots.


Goodness only knows where they came from. They aren't close to any substantial plant. I suppose it is possible they belong to the old maple tree, tens of feet away. As I dug holes closer to the stump, the roots became more frequent and thicker.

By the end of my first work day, Friday, I had put in almost ten hours and managed to set just four posts - less than halfway. I was beat from post-hole digging, hauling dirt, and mixing and schlepping concrete. Still, it was a start.

Saturday morning my neighbor picked me up with his pickup and trailer, and we went to pick up the materials I hadn't picked up already. These were the 6' fence panels, four of them, which I could not readily load onto the top of Hilary's station wagon last weekend. I next hung the 4' tall panels. The first one cornered to the first set of fence I installed last summer.


Late in the day, after sinking another post, I installed a "sloped" panel to transition from the 4' fence to the 6'. The first post of the 6' section I doubled up the post to create a box beam. This is not, according to the manufacturer's installation guidelines, strictly necessary. But I'm an engineer and wanted some additional rigidity.


By this point it was about 4:30. I had designs on going further and sinking another post before calling it quits, but figured that my efforts would be better spent making dinner. Here's the extent of my progress at the end of the second day:


Nice to see that I can hew to a straight line!

Day three, Sunday, I woke up pretty sore, but still determined to keep at it. My progress slowed right down when my post hole digger thumped into a tight clump of tree roots the size of my forearm. It took until lunchtime to clear that and dig the first hole of the day.


I managed a second post in the afternoon before packing it in. I could perhaps have soldiered on, but I was beat. The next hole would have brought my closer to the tree stump, meaning a high likelihood of encountering more tenacious roots to saw through. Plus, I was out of concrete. The 6' panels are too heavy to maneuver into place single-handed, so I called it quits for the day. Instead, I did something nice and relaxing, like washing and hanging the laundry. Then I went grocery shopping, followed by a swing past the hardware store for a few more bags of concrete (80 lbs each) and gravel (50 lbs each).

So three full days of work, and about 3/4 of the fence installed. Not bad, I suppose, but I'd hoped for more. Of course, once the fence itself is installed, there will come a long period of trim work to cover over the metal posts. It'll look great when it's finished, but there's a lot of work still to come.

Tuesday, May 28, 2013

More of Fencing: Season Two

I took advantage of the nice weather and long weekend to finish the section of fence from the house to the garage. Prior to this weekend I had gotten the posts set into place, so now all that was left was to put the wood in place. I say that as though it was just a trifle of work. After all, the panels and the gate were already assembled and cut to length - how much more work could it be? A surprisingly large amount, as I discovered last year. I estimate I spent about 5 hours each on Sunday and Monday. The results are nice, but to do it properly is painstaking work - a task somewhere between rough framing and finish carpentry.


I mentioned that I had the panels made by a local company. However, unlike last year, they used the semi-decorative rails that aren't strictly rectangular in cross section, but rather have one convex face. They still attached to the metal posts alright, and would eventually be covered with facia boards. Still, it was, like the 7' posts that were actually 8', a vexing detail.


Another vexing detail: like I discovered with last year's fence, the large granite blocks that make up the foundation below grade step outward from the house the further down you go. So, instead of having this terminal post close up against the side of the house, it was a foot away. I would need to take this panel and split off a bit to mount on the other side, to close off the gap to the house.


One nice thing about white cedar: it is fantastically easy to make a quick, clean cut with hand tools.


I pulled the 4"-wide picket off the rails and replaced it with a 6" to close the gap to the house


That's starting to look like a fence. Except for that big hole in the middle. That's for the gate.


You can see here the gate installation in-progress. The gate post on the right, which is two of the metal posts back-to-back, has been fleshed out a bit more with 2"x2" segments, capped with 1"x5" boards and a whole bunch of screws holding the pieces tight to one another. This gives the post a bit more meat for attaching the gate hinge, and makes it look a lot more attractive than the bare metal.


Single-handedly getting the 40-lb gate up to just the right height, and level, and holding it in place while I attach the hinges to it and the gate post is no small feat. I managed it though, and it swings as smooth and easily as one could hope for. Unlike its predecessor, which dragged its way inwards across the grass, this one is set to swing outwards, and has a few inches of clearance above the pavement below. It won't do anything to stop cats from coming and going, but should be plenty against a wily, fuzzy black dog.

The facia wood for post opposite the gate came next, along with the gate latch. Some more cutting and screwing of facia boards, and I was ready to declare it done.



Looks pretty good from the outside, too.

So that's two of four fence sections in the back yard taken care of. The other two, which go along the property line, will be larger endeavors. For one, there's just a lot more footage to deal with. For another, it'll be 6' privacy fencing, which means taller posts (probably not set deeper, though) and much heavier panels - probably a two-person job. On the other hand, there won't be any gates to worry about, so locating the posts can be a bit more relaxed. Let's hope I can work up the courage to take it on soon.

Tuesday, September 18, 2012

Fence - Nearly Complete?

A few weeks back I finally got around to installing the gate. It took me a while to get around to it after putting in the rest of the fence. In the meantime it had just been gently leaned between the fence posts. This was sufficient to keep Jasper from escaping, but also greatly reduced the urgency to get the project finished. There were two other hiccups in the way: 1) the fencing distributor had given me a crap set of hinges not suited to this application, and 2) neither had they provided me with the proper cladding/trim pieces that need to be installed before the gate hardware.
 
I got around to it eventually, though, and am rather pleased with the results.


 
Plumb and level, with a nice uniform gap
 
The bottom corner of the open edge bulges out about an inch. This is not my fault. The posts on either side are plumb and parallel; it is the gate panel itself that is not flat.
 

 
It may not be obvious without close examination, but I needed to take a hand saw to the gate when I installed it. The fence rails are 2x3s, but the gate panel was assembled using 3x3s. This means that, when I installed the hinge and got the pickets all in the same plane, the rails of the gate panel were an inch (well, 3/4") too thick. So here, where the gate mates to the open side post, I notched the gate panel rails. This has the handy side benefit of keeping the gate from swinging too far closed.
 
As I said, the fencing distributor didn't really give me the right trim pieces for covering up the metal fence posts. While the flange of the metal post can be covered with a 1x4, it really ought to be done with a 1x6. I haven't gotten around to picking those materials up yet. Better hurry I suppose, or it'll be winter before I get around to it.

Attic - Nearly Complete?

I sure hope it's nearly complete - the inspector is coming tomorrow! Here is another hurried update in (mostly) pictures.
 

We ave rails, as required by code (and common sense).
 
The kitchnette is more or less all there. Countertop, plumbing, and appliances.
 
Working plumbing!
 
Most installed, under-the-cabinet microwaves are big honking things. "Microwave ranges" they are called, and often come with range hoods and exhaust for the stove that is presumably beneath them. All we wanted was something that could heat a mug of tea and the occasional bag of popcorn. So we have a bit of a mismatch in what is common for the space and what we have ended up with. If it really matters that much to whoever owns the house next, the space will appropriately accommodate whatever enormous thing they want. Our carpenter will fill in the space a big with some open shelves for, what else, tea.
 
Functioning bathroom sink.
 
Another fine necessity.
 
I was holding out for a shower with 10 showerheads, but somebody told me I needed to be realistic and economize.
 
Oh the space!
 
Yup, the cans and the CFL bulbs were all sitting right there in a pile, just waiting to be installed. Instead, the electrician used new materials and incandescents. Those space-heaters-that-happen-to-give-off-light will not last long in this household. I recently replaced all the cans in the kitchen with LED fixtures. They're great, though pricey. I suppose to quibble about a few hundred extra dollars at the end of a project like this is a little silly.
 
Still to come: paint. Some furniture would be nice, too.

Tuesday, August 28, 2012

Attic - Nearing Completion

Another bevy of pictures of the attic-in-progress. Things are starting to look downright homey up there.

A built-in bookcase at the top of the stairs, right by what will be the reading nook. Yes, there will be shelves there.
 
It is not quite as awesome as the gear room I envision someday having, but this is awfully nice storage. Our carpenter tells me that the height of each vertical riser is different, and the width of the plank on the slope varies as well. Old houses!
 
With shelves and light! We haven't decided if the left side of the aisle will have more shelving (e.g., adjustable wire shelving units), or a long clothes hanging rod.
 
Here are the build-in drawers for under-the-eave storage. At the moment, they only have a primer coat, and no hardware.
 
But they are huge! And numerous! Plenty of space for all manner of things.
 
The bathroom floor. There wasn't room in the budget for tile, alas, but this linoleum second does a nice job.
 
Linen closet!
 
The finest lighting fixture available at the local big box store, purchased about 12 hours before the electrician installed it. A large framed mirror will also be there, eventually.
 
In the dormers on either side are a pair of reading downlights. These are self-contained PAR20 LED fixtures. Soft white, 60-W equivalent, but use only 8 watts. With a rated life measured in tens of thousands of hours, these are likely to be the last "bulbs" anyone will need to put here for the next decade at least. Not exactly cheap - $30 after utility rebate - but will certainly pay for themselves over their lifespan. These have a much more pleasant quality of light than CFLs, and come on to full brightness instantly.
 
For some reason, the electrician spurned the cans and PAR30 CFLs I left upstairs for him to install. These I had leftover after converting all the fixtures in the kitchen to LED. Instead, these are 60-W incandescents. Those won't last long. The red piece is the smoke detector, covered with a shower cap.
 
The kitchenette has plain, but elegant, clear pine cabinets. There is still the microwave and countertop to go in. The flooring is another linoleum second.
 

Monday, August 20, 2012

Fence Update

You would think that, after racing for 2-1/2 hours on Saturday and traveling halfway across New England, I would make Sunday a day of complete rest. That would have been a smart idea, but the endless task list beckoned. Up next: more work on the fence.

It started off with a simple goal: get the fifth and final post into place. I had been holding back on this one, because I knew it was in the vicinity of a natural gas line. About a month after the old fence flopped over, National Grid decided that it would be a good time to update some of the natural gas lines in the neighborhood, and move everyone's gas meter to the outside of the building. No problem with that, but I didn't know exactly where it was. After a call, the DigSafe people came out and marked, and I thankfully had a bit more room than I'd thought at first. Still, between the gas line and the foundation, there wasn't a whole lot of space for digging.
 
And as it turned out, I had less and less space as I went down. Below grade the foundation is made of a very large and rough-hewn granite blocks (yay New Hampshire!). It appears that the blocks inch their way outwards the further down you go. So after digging down a foot, I would hit the edge of a block, then have to shift a little further from the house and closer to the gas line.
 
Eventually I did get down deep enough to set the post properly. I was on a roll by then, having caught my fourth or fifth wind, and decided that it was be positively easy to start hanging the fence sections.
 
It took a little doing to manhandle them into place, wedge them to the right height, level them left-to-right, then predrill the holes and set the screws. It's probably a job better suited to a crew of two or three. It got faster as I went along.
 
I call that a pretty good result.
 
It's not a perfectly straight line, but I'll call it pretty good for a first attempt.
 
The scalloping is a decent look. But there are still those unsightly metal posts to cover up.
 
Another board does a pretty good job of covering them over, except when viewed from an angle. Six-inch boards would have done better, but would have looked pretty chunky for this low decorative fence.
 
The fence section closest to the house ended up being too long. Or, put differently, the post ended up too far from the house. So I hacked off a bit of it and cantilevered that extra section off the side. Not the sturdiest, but should hold up. At the very least, it'll keep Jasper from wandering.
 
I had to improvise how to tie the old fence into the new post. Here's my solution rigged together with a 2x4 and some screws. I'm hoping that this will only be necessary for a year or two, by which point I'll have the rest of the fence replaced. Considering how tired my arms and hands are today, it may well be longer!
 
More of the tie-in to the old fence.
 
Here is some of the treatment around the gate post. After five hours of work, I'd decided I had definitely had enough, and so left hanging the gate for another day.